Dry Friction - Theory & Concepts
In the previous topics, surfaces were often idealized as "smooth" or frictionless. In reality, whenever two surfaces are in contact and tend to move relative to one another, a resisting force develops at the contact surface. This force is called friction.
Characteristics of Dry Friction
Dry friction (or Coulomb friction) occurs between the unlubricated surfaces of two contacting solid bodies.
When a horizontal force is applied to a block resting on a rough horizontal surface, the block will not move immediately. The surface exerts an equal and opposite static friction force that balances .
Phases of Friction
- Static Friction (): As the applied force increases, the friction force increases proportionally to maintain equilibrium (). The block remains at rest.
- Impending Motion: There is a limit to how large the static friction force can be. When reaches this maximum value, the block is on the verge of slipping. This maximum static friction force is proportional to the normal force .
- Kinetic Friction (): If slightly exceeds the maximum static friction, the block begins to move. The friction force drops slightly to a constant value called kinetic friction.
Friction Equations
Maximum Static Friction (Impending Motion):
Where is the coefficient of static friction, and is the normal force.
Kinetic Friction (Block is sliding):
Where is the coefficient of kinetic friction. Typically, .
Note: Note: If the block is NOT moving and NOT on the verge of moving, the actual friction force is determined strictly by the equations of equilibrium (), and .
Angles of Friction
Instead of components and , the contact forces can be represented by a single resultant force .
Angle of Static Friction ()
The angle that the resultant force makes with the normal force when motion is impending.
Therefore, .
Angle of Repose ()
If a block is placed on an inclined plane and the angle of the plane () is slowly increased, the angle at which the block is just about to slide is the angle of repose.
At this point, the component of gravity parallel to the plane equals the maximum static friction force. It can be shown that the angle of repose is exactly equal to the angle of static friction:
Applications of Friction
Friction is not always a hindrance; it is frequently utilized in engineering mechanisms to transmit power, hold objects in place, or decelerate motion. Two common applications are wedges and belts.
Wedges
A wedge is a simple machine used to transform an applied force into much larger forces, directed at approximately right angles to the applied force. They are used to lift heavy blocks, adjust elevations, or split materials.
- Draw Free-Body Diagrams of the block being lifted and the wedge separately.
- Since wedges are usually used to initiate movement, assume impending motion at all contact surfaces. The friction force will be at its maximum value: .
- Crucially, ensure the friction force vectors oppose the impending motion on both FBDs. (e.g., if a wedge is pushed in, friction acts outward on the wedge, and inward on the block).
- Apply equations of equilibrium (, ) starting from the body with the known forces.
Belt Friction
The transmission of power through belts and pulleys, or the braking of a rotating drum using a band brake, relies entirely on friction over a curved surface.
When a flexible belt is wrapped around a rough cylinder and motion is impending (the belt is about to slip), the tension on the pulling side () is greater than the tension on the yielding side () according to the equation:
Where:
- = Tension on the pulling side (larger tension).
- = Tension on the yielding side (smaller tension).
- = Coefficient of static friction between the belt and the surface.
- = Angle of contact between the belt and the cylinder, measured in radians.
- = Base of the natural logarithm ().
V-Belts
Unlike flat belts that sit on a cylindrical drum, a V-belt sits in a wedged groove with an angle . The normal force is magnified by the wedge effect, which significantly increases the friction force without requiring more tension on the belt.
The belt friction equation is modified to use an effective coefficient of friction :
Where:
Because , the effective friction is much larger than the actual friction .
Screws
A square-threaded screw is essentially a wedge wrapped around a cylinder. When a moment is applied to tighten the screw against an axial load , impending motion is upward along the thread. The required moment is:
Where:
- is the mean radius of the thread.
- is the lead angle of the thread ( where is lead).
- is the angle of static friction.
To loosen the screw (impending motion downward):
If , the screw is self-locking, meaning it will not unscrew under the axial load without an applied moment.
Journal Bearings and Thrust Bearings
- Journal Bearings: Friction resists the rotation of a shaft within its bearing. When motion is impending, the reactive force shifts slightly to create a resisting couple moment , where is the load and is the radius of the friction circle.
- Thrust Bearings (Collar Bearings): Provide axial support to a rotating shaft. The resisting frictional moment on a flat circular thrust bearing of outer radius and inner radius under an axial load is given by .
Rolling Resistance
When a cylinder or wheel rolls on a surface, deformation of both bodies occurs, shifting the normal reaction force slightly forward in the direction of motion by a distance . This creates a resisting moment that must be overcome to maintain constant speed:
Where is the horizontal pulling force required, is the weight of the cylinder, is its radius, and is the coefficient of rolling resistance (which has units of length).
Interactive Friction Simulation
Explore how the angle of inclination and the weight of a block affect the normal force, the parallel force component, and whether the block will slide based on the coefficients of friction.
Friction on an Inclined Plane
Static
Forces & Status
Normal (N):100.0 N
Weight (Wx):0.0 N
Max Static (μs N):50.0 N
Friction (f):0.0 N
Wx ≤ Max Static Friction (0.0 ≤ 50.0)
The block is at rest. Static friction matches the parallel force component: f_s = Wx = 0.0 N
Tipping vs. Slipping Conditions
When a force is applied to a rigid body resting on a rough surface, two failure modes are possible: the body might slide (slip), or it might rotate (tip over). An engineer must always determine which will occur first.
Tipping vs. Slipping Criteria
Consider a block of weight , height , and base width . A horizontal force is applied at a height from the base.
Case 1: Assume Slipping Occurs First
- Set the friction force to its maximum static value: .
- Use equilibrium (, ) to find the required force .
- Check the moment equilibrium () to find the location of the normal force relative to the center of the block.
- Condition: If falls within the base of the block (), then the assumption is correct: the block will slip before it tips.
Case 2: Assume Tipping Occurs First
- When tipping is imminent, the entire normal force shifts to the extreme front edge (the corner) of the block's base ().
- Take the sum of moments about this corner () to solve for the required force . The friction and normal forces pass through this point and create no moment.
- Check the horizontal equilibrium () to find the required friction force .
- Condition: If this required is less than or equal to , then the assumption is correct: the block will tip before it slips.
Conclusion: The actual force required to cause motion is the smaller of and . The smaller value determines the dominant failure mode.
Key Takeaways
- Static Friction () balances applied forces to maintain equilibrium up to a maximum limit: .
- If the applied force exceeds this limit, motion occurs and Kinetic Friction () takes over: .
- If motion is NOT impending, the friction force must be found using equilibrium equations (), not the friction formula.
- The Angle of Repose is the maximum incline angle before a block starts sliding, and is equal to the inverse tangent of the static friction coefficient ().
- In analysis of blocks or retaining walls, one must always check whether the body will slip (translate) or tip (rotate) first by evaluating the minimum force required for each scenario.