Dry Friction - Theory & Concepts

In the previous topics, surfaces were often idealized as "smooth" or frictionless. In reality, whenever two surfaces are in contact and tend to move relative to one another, a resisting force develops at the contact surface. This force is called friction.

Characteristics of Dry Friction

Dry friction (or Coulomb friction) occurs between the unlubricated surfaces of two contacting solid bodies.
When a horizontal force PP is applied to a block resting on a rough horizontal surface, the block will not move immediately. The surface exerts an equal and opposite static friction force FsF_s that balances PP.

Phases of Friction

  1. Static Friction (FsF_s): As the applied force PP increases, the friction force FsF_s increases proportionally to maintain equilibrium (Fs=PF_s = P). The block remains at rest.
  2. Impending Motion: There is a limit to how large the static friction force can be. When PP reaches this maximum value, the block is on the verge of slipping. This maximum static friction force is proportional to the normal force NN.
  3. Kinetic Friction (FkF_k): If PP slightly exceeds the maximum static friction, the block begins to move. The friction force drops slightly to a constant value called kinetic friction.

Friction Equations

Maximum Static Friction (Impending Motion):
Fs,max=μsNF_{s, \text{max}} = \mu_s N Where μs\mu_s is the coefficient of static friction, and NN is the normal force.
Kinetic Friction (Block is sliding):
Fk=μkNF_k = \mu_k N Where μk\mu_k is the coefficient of kinetic friction. Typically, μk<μs\mu_k < \mu_s.
Note: Note: If the block is NOT moving and NOT on the verge of moving, the actual friction force FF is determined strictly by the equations of equilibrium (ΣF=0\Sigma F = 0), and FμsNF \le \mu_s N.

Angles of Friction

Instead of components NN and FF, the contact forces can be represented by a single resultant force R\mathbf{R}.

Angle of Static Friction (ϕs\phi_s)

The angle that the resultant force R \mathbf{R} makes with the normal force N\mathbf{N} when motion is impending. tanϕs=Fs,maxN=μsNN=μs\tan \phi_s = \frac{F_{s, \text{max}}}{N} = \frac{\mu_s N}{N} = \mu_s Therefore, ϕs=tan1(μs)\phi_s = \tan^{-1}(\mu_s).

Angle of Repose (θ\theta)

If a block is placed on an inclined plane and the angle of the plane (θ\theta) is slowly increased, the angle at which the block is just about to slide is the angle of repose.
At this point, the component of gravity parallel to the plane equals the maximum static friction force. It can be shown that the angle of repose is exactly equal to the angle of static friction:
θ=ϕs=tan1(μs)\theta = \phi_s = \tan^{-1}(\mu_s)

Applications of Friction

Friction is not always a hindrance; it is frequently utilized in engineering mechanisms to transmit power, hold objects in place, or decelerate motion. Two common applications are wedges and belts.

Wedges

A wedge is a simple machine used to transform an applied force into much larger forces, directed at approximately right angles to the applied force. They are used to lift heavy blocks, adjust elevations, or split materials.
  1. Draw Free-Body Diagrams of the block being lifted and the wedge separately.
  2. Since wedges are usually used to initiate movement, assume impending motion at all contact surfaces. The friction force FF will be at its maximum value: F=μsNF = \mu_s N.
  3. Crucially, ensure the friction force vectors oppose the impending motion on both FBDs. (e.g., if a wedge is pushed in, friction acts outward on the wedge, and inward on the block).
  4. Apply equations of equilibrium (ΣFx=0\Sigma F_x=0, ΣFy=0\Sigma F_y=0) starting from the body with the known forces.

Belt Friction

The transmission of power through belts and pulleys, or the braking of a rotating drum using a band brake, relies entirely on friction over a curved surface. When a flexible belt is wrapped around a rough cylinder and motion is impending (the belt is about to slip), the tension on the pulling side (T2 T_2) is greater than the tension on the yielding side (T1T_1) according to the equation: T2=T1eμβT_2 = T_1 e^{\mu \beta}
Where:
  • T2T_2 = Tension on the pulling side (larger tension).
  • T1T_1 = Tension on the yielding side (smaller tension).
  • μ\mu = Coefficient of static friction between the belt and the surface.
  • β\beta = Angle of contact between the belt and the cylinder, measured in radians.
  • ee = Base of the natural logarithm (2.718\approx 2.718).

V-Belts

Unlike flat belts that sit on a cylindrical drum, a V-belt sits in a wedged groove with an angle 2α2\alpha. The normal force is magnified by the wedge effect, which significantly increases the friction force without requiring more tension on the belt. The belt friction equation is modified to use an effective coefficient of friction μ\mu': T2=T1eμβT_2 = T_1 e^{\mu' \beta} Where: μ=μsinα\mu' = \frac{\mu}{\sin \alpha} Because sinα<1\sin \alpha < 1, the effective friction μ\mu' is much larger than the actual friction μ\mu.

Screws

A square-threaded screw is essentially a wedge wrapped around a cylinder. When a moment MM is applied to tighten the screw against an axial load WW, impending motion is upward along the thread. The required moment is: M=Wrtan(θ+ϕs)M = W r \tan(\theta + \phi_s) Where:
  • rr is the mean radius of the thread.
  • θ\theta is the lead angle of the thread (tanθ=L2πr\tan \theta = \frac{L}{2\pi r} where LL is lead).
  • ϕs\phi_s is the angle of static friction.
To loosen the screw (impending motion downward): M=Wrtan(θϕs)M' = W r \tan(\theta - \phi_s) If θϕs\theta \le \phi_s, the screw is self-locking, meaning it will not unscrew under the axial load WW without an applied moment.

Journal Bearings and Thrust Bearings

  • Journal Bearings: Friction resists the rotation of a shaft within its bearing. When motion is impending, the reactive force shifts slightly to create a resisting couple moment M=RfPM = R_f P, where PP is the load and Rf=rsinϕkμkrR_f = r \sin \phi_k \approx \mu_k r is the radius of the friction circle.
  • Thrust Bearings (Collar Bearings): Provide axial support to a rotating shaft. The resisting frictional moment on a flat circular thrust bearing of outer radius R2R_2 and inner radius R1R_1 under an axial load PP is given by M=μkP23R23R13R22R12M = \mu_k P \frac{2}{3} \frac{R_2^3 - R_1^3}{R_2^2 - R_1^2}.

Rolling Resistance

When a cylinder or wheel rolls on a surface, deformation of both bodies occurs, shifting the normal reaction force slightly forward in the direction of motion by a distance aa. This creates a resisting moment that must be overcome to maintain constant speed: PWarP \approx \frac{W a}{r} Where PP is the horizontal pulling force required, WW is the weight of the cylinder, rr is its radius, and aa is the coefficient of rolling resistance (which has units of length).

Interactive Friction Simulation

Explore how the angle of inclination and the weight of a block affect the normal force, the parallel force component, and whether the block will slide based on the coefficients of friction.

Friction on an Inclined Plane

NWxWyW = 100Nθ=0°
Static

Forces & Status

Normal (N):100.0 N
Weight (Wx):0.0 N
Max Static (μs N):50.0 N
Friction (f):0.0 N

Wx ≤ Max Static Friction (0.050.0)

The block is at rest. Static friction matches the parallel force component: f_s = Wx = 0.0 N

Tipping vs. Slipping Conditions

When a force PP is applied to a rigid body resting on a rough surface, two failure modes are possible: the body might slide (slip), or it might rotate (tip over). An engineer must always determine which will occur first.

Tipping vs. Slipping Criteria

Consider a block of weight WW, height hh, and base width bb. A horizontal force PP is applied at a height yy from the base.
Case 1: Assume Slipping Occurs First
  • Set the friction force FF to its maximum static value: F=μsNF = \mu_s N.
  • Use equilibrium (ΣFx=0\Sigma F_x=0, ΣFy=0\Sigma F_y=0) to find the required force PslipP_{\text{slip}}.
  • Check the moment equilibrium (ΣM=0\Sigma M = 0) to find the location xx of the normal force NN relative to the center of the block.
  • Condition: If xx falls within the base of the block (xb/2x \le b/2), then the assumption is correct: the block will slip before it tips.
Case 2: Assume Tipping Occurs First
  • When tipping is imminent, the entire normal force NN shifts to the extreme front edge (the corner) of the block's base (x=b/2x = b/2).
  • Take the sum of moments about this corner (ΣMcorner=0\Sigma M_{\text{corner}} = 0) to solve for the required force PtipP_{\text{tip}}. The friction and normal forces pass through this point and create no moment.
  • Check the horizontal equilibrium (ΣFx=0\Sigma F_x = 0) to find the required friction force FF.
  • Condition: If this required FF is less than or equal to μsN\mu_s N, then the assumption is correct: the block will tip before it slips.
Conclusion: The actual force PP required to cause motion is the smaller of PslipP_{\text{slip}} and PtipP_{\text{tip}}. The smaller value determines the dominant failure mode.
Key Takeaways
  • Static Friction (FsF_s) balances applied forces to maintain equilibrium up to a maximum limit: Fs,max=μsNF_{s,\text{max}} = \mu_s N.
  • If the applied force exceeds this limit, motion occurs and Kinetic Friction (FkF_k) takes over: Fk=μkNF_k = \mu_k N.
  • If motion is NOT impending, the friction force must be found using equilibrium equations (ΣF=0\Sigma F=0), not the friction formula.
  • The Angle of Repose is the maximum incline angle before a block starts sliding, and is equal to the inverse tangent of the static friction coefficient (θ=tan1(μs)\theta = \tan^{-1}(\mu_s)).
  • In analysis of blocks or retaining walls, one must always check whether the body will slip (translate) or tip (rotate) first by evaluating the minimum force required for each scenario.