Solved Problems
Solid Shaft Stress Calculation
Problem: A solid steel shaft with a diameter of 50 mm is subjected to a torque of 2 kNm. Determine the maximum shear stress in the shaft.
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Angle of Twist in Hollow Shaft
Problem: A hollow aluminum shaft ( GPa) has an outer diameter of 80 mm and an inner diameter of 60 mm. If the shaft is 2 m long and subjected to a torque of 1.5 kNm, determine the angle of twist in degrees.
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Power Transmission Design
Problem: A solid steel shaft transmits 50 kW of power at 4 Hz (240 rpm). If the allowable shear stress is 60 MPa, determine the minimum required diameter of the shaft.
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Compound Shaft (Series)
Problem: A composite shaft consists of a steel segment (length 1 m, diameter 50 mm, GPa) and an aluminum segment (length 1.5 m, diameter 40 mm, GPa) connected end-to-end. The shaft is fixed at one end and subjected to a torque of 800 Nm at the free end. Determine the total angle of twist.
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Torsion of a Thin-Walled Tube
Problem: A thin-walled rectangular steel tube has outer dimensions of and a uniform wall thickness of . It is subjected to a torque of . Determine the average shear stress in the wall.
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Statically Indeterminate Shaft
Problem: A solid steel shaft () is long and has a diameter of . It is fixed at both ends (A and B). A torque of is applied at point C, which is from A. Determine the reaction torques at A and B.
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Flanged Bolt Couplings
Problem: A flanged bolt coupling consists of six 10-mm diameter steel bolts on a bolt circle 300 mm in diameter. The bolts connect two solid steel shafts that transmit 60 kW of power at 150 rev/min. Calculate the maximum shear stress developed in the bolts.
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Helical Springs
Problem: A closely coiled helical spring is subjected to an axial load of 300 N. The spring wire has a diameter of 10 mm and the mean coil diameter is 100 mm. Assuming the spring has 15 active coils and a shear modulus , determine the maximum shear stress and the elongation of the spring. Use the Wahl correction factor.
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