Solved Problems

Solid Shaft Stress Calculation

Problem: A solid steel shaft with a diameter of 50 mm is subjected to a torque of 2 kN\cdotm. Determine the maximum shear stress in the shaft.

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Angle of Twist in Hollow Shaft

Problem: A hollow aluminum shaft (G=26G = 26 GPa) has an outer diameter of 80 mm and an inner diameter of 60 mm. If the shaft is 2 m long and subjected to a torque of 1.5 kN\cdotm, determine the angle of twist in degrees.

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Power Transmission Design

Problem: A solid steel shaft transmits 50 kW of power at 4 Hz (240 rpm). If the allowable shear stress is 60 MPa, determine the minimum required diameter of the shaft.

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Compound Shaft (Series)

Problem: A composite shaft consists of a steel segment (length 1 m, diameter 50 mm, Gst=80G_{st} = 80 GPa) and an aluminum segment (length 1.5 m, diameter 40 mm, Gal=26G_{al} = 26 GPa) connected end-to-end. The shaft is fixed at one end and subjected to a torque of 800 N\cdotm at the free end. Determine the total angle of twist.

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Torsion of a Thin-Walled Tube

Problem: A thin-walled rectangular steel tube has outer dimensions of 100 mm×150 mm100 \text{ mm} \times 150 \text{ mm} and a uniform wall thickness of 5 mm5 \text{ mm}. It is subjected to a torque of 5 kNm5 \text{ kN}\cdot\text{m}. Determine the average shear stress in the wall.

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Statically Indeterminate Shaft

Problem: A solid steel shaft (G=80 GPaG = 80 \text{ GPa}) is 1 m1 \text{ m} long and has a diameter of 40 mm40 \text{ mm}. It is fixed at both ends (A and B). A torque of 500 Nm500 \text{ N}\cdot\text{m} is applied at point C, which is 0.4 m0.4 \text{ m} from A. Determine the reaction torques at A and B.

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Flanged Bolt Couplings

Problem: A flanged bolt coupling consists of six 10-mm diameter steel bolts on a bolt circle 300 mm in diameter. The bolts connect two solid steel shafts that transmit 60 kW of power at 150 rev/min. Calculate the maximum shear stress developed in the bolts.

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Helical Springs

Problem: A closely coiled helical spring is subjected to an axial load of 300 N. The spring wire has a diameter of 10 mm and the mean coil diameter is 100 mm. Assuming the spring has 15 active coils and a shear modulus G=83 GPaG = 83 \text{ GPa}, determine the maximum shear stress and the elongation of the spring. Use the Wahl correction factor.

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