Calculating the Compressive Strength of a Masonry Prism

The design strength of a masonry wall (fmf'_m) is determined not by the strength of the individual concrete masonry units (CMUs) or the mortar alone, but by testing them together as a composite assembly called a masonry prism.

Example

A hollow Concrete Masonry Unit (CMU) wall is being designed. The specified compressive strength of masonry (fmf'_m) is 1500 psi. To verify the materials meet this specification before construction begins, a set of three standard 2-block masonry prisms (built using the proposed CMUs and Type S mortar) is tested in compression according to ASTM C1314.
The prisms have nominal dimensions of 8"×8"×16"8" \times 8" \times 16" (actual width b=7.625"b = 7.625", actual length l=15.625"l = 15.625", actual height h=15.625"h = 15.625"). The prisms are tested as completely hollow (un-grouted). The net cross-sectional area of the hollow CMU is 54.0 in2in^2.
The ultimate compressive loads causing failure in the three prisms are: Prism 1: 95,500 lbs Prism 2: 89,200 lbs Prism 3: 101,000 lbs
According to ASTM C1314, a height-to-thickness ratio (h/tph/t_p) correction factor must be applied to the calculated strength if the ratio is not exactly 2.0. The actual thickness of the prism (tpt_p) is the width of the CMU (7.625"7.625"). For an h/tph/t_p ratio of 2.0, the correction factor is 1.00. For an h/tph/t_p ratio of 2.5, the correction factor is 1.04.
Determine the tested compressive strength of the masonry (fmf'_m) and verify if it meets the design specification.

Step-by-Step Solution

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Calculating Mortar Proportions by Volume

Mortar is proportioned by volume according to ASTM C270. Type S mortar, used for structural load-bearing applications, has a typical volume proportion of 1 part Portland Cement to 1/2 part Hydrated Lime to 4 to 4.5 parts Sand (damp, loose).

Example

A masonry contractor needs to mix a large batch of Type S mortar on-site. The standard "recipe" (by volume) for Type S is: 1 part Portland Cement (PC) 0.5 parts Hydrated Lime (HL) 4.5 parts Masonry Sand (S)
The contractor is using a standard 1 cubic foot (1 ft31 \text{ ft}^3) bag of Portland Cement as the base unit for mixing.
If the contractor uses exactly two (2) bags of Portland Cement for a single batch in the mixer, calculate the required volume (in cubic feet) of Hydrated Lime and Sand needed. If a standard 5-gallon bucket holds exactly 0.67 ft30.67 \text{ ft}^3, how many buckets of sand must the laborers shovel into the mixer?

Step-by-Step Solution

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