Calculation Example: Balanced Cantilever Construction Segment Weight and Moment

Example 1: Balancing Moments during Cantilever Erection

Problem: During the balanced cantilever construction of a concrete box girder bridge, the segments are cast symmetrically outward from a central pier. A construction equipment load (form traveler) of 500 kN500\text{ kN} acts at the tip of the cantilever, which is 20 m20\text{ m} from the pier centerline on one side. The opposite side currently has a traveler load of 500 kN500\text{ kN} acting at 18 m18\text{ m} from the pier centerline. The box girder segments themselves weigh 250 kN/m250\text{ kN/m}.
Calculate the out-of-balance bending moment at the pier base caused by the construction loads and the dead load of the cantilevered segments. Determine if the structure requires temporary tie-downs if the maximum allowable out-of-balance moment at the pier base is 15,000 kNm15,000\text{ kN}\cdot\text{m}.

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Calculation Example: Incremental Launching Jacking Force

Example 2: Friction and Jacking Force required for Launching

Problem: A continuous steel box girder bridge deck is being constructed using the incremental launching method. The completed segment to be pushed weighs 12,000 kN12,000\text{ kN}. It slides over temporary bearings with a coefficient of static friction μs=0.05\mu_s = 0.05 and a coefficient of kinetic friction μk=0.03\mu_k = 0.03. The bridge is being launched up a longitudinal gradient of 2%2\%.
Determine the maximum initial jacking force required to overcome static friction and start the launch, and the continuous pushing force required to maintain motion.

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